newracer
July 25th, 2010, 07:09 PM
Got a TJ cage kit from Battlement Fab when they were first offered and I finally finished the install.
First I painted the parts that would be inaccessible after they were installed.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7467.jpg
Old cage out
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7434.jpg
Mounted the plates, they fit perfect.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7465.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7466.jpg
Then started cutting the dash for the A pillars
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7468.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7506.jpg
Used a strap to hold the B pillar against the A pillars and check the fit of the door surrounds, also had the upper windshield bar in place. Tacked everything in place one it was good.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7474.jpg
Moved on to the halo, C pillars,and side bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7493.jpg
Then moved onto the rear roof bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7503.jpg
Then the lower windshield bar.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7504.jpg
Then the front roof bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7543.jpg
Once it was all tacked I could start finishing all the welds.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7541.jpg
I wanted to re-use the factory seat-belts for now so I need a few more bungs. Found these offered by Poison Spyder Customs.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7652.jpg
Really easy to put in and should be super strong since they are flared at the end.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7653.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7654.jpg
Last was the windshield brackets
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7665.jpg
Sprayed with primer
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/P7210060.jpg
and then painted with Hammered and re-installed everything.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7671.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7673.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7672.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7675.jpg
All the pieces fit together great. All the joints had very little gap. One of the windshield brackets was way off but all I had to do was cut the tube off and re-weld it in the correct place.
My factory soft-top fits over it no problem. The rear halo does touch the rear window but it does not hinder it in anyway.
I hope I never really need it but I am sure it is way stronger then my factory cage with bolt on aftermarket front portion.
First I painted the parts that would be inaccessible after they were installed.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7467.jpg
Old cage out
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7434.jpg
Mounted the plates, they fit perfect.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7465.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7466.jpg
Then started cutting the dash for the A pillars
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7468.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7506.jpg
Used a strap to hold the B pillar against the A pillars and check the fit of the door surrounds, also had the upper windshield bar in place. Tacked everything in place one it was good.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7474.jpg
Moved on to the halo, C pillars,and side bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7493.jpg
Then moved onto the rear roof bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7503.jpg
Then the lower windshield bar.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7504.jpg
Then the front roof bars.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7543.jpg
Once it was all tacked I could start finishing all the welds.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7541.jpg
I wanted to re-use the factory seat-belts for now so I need a few more bungs. Found these offered by Poison Spyder Customs.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7652.jpg
Really easy to put in and should be super strong since they are flared at the end.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7653.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7654.jpg
Last was the windshield brackets
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7665.jpg
Sprayed with primer
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/P7210060.jpg
and then painted with Hammered and re-installed everything.
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7671.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7673.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7672.jpg
http://i218.photobucket.com/albums/cc129/newracer/Cage%20install/IMG_7675.jpg
All the pieces fit together great. All the joints had very little gap. One of the windshield brackets was way off but all I had to do was cut the tube off and re-weld it in the correct place.
My factory soft-top fits over it no problem. The rear halo does touch the rear window but it does not hinder it in anyway.
I hope I never really need it but I am sure it is way stronger then my factory cage with bolt on aftermarket front portion.